FyreOps AssetIQ™ — Machine Health Score Intelligence

Your Machines
Know They're
About to Fail.

AssetIQ™ reads every signal your equipment generates — vibration, current, temperature, pressure, duty cycles — and produces a single, decomposed Machine Health Score with a warranted action queue. So your maintenance team acts 48–96 hours before the breakdown. Every asset. Every shift.

Try Live AI Demo → See How It Works
72hr
Avg failure warning lead
₹6.2L
Avg prevented loss/event
0–100
Single scored number/asset
<3%
False alert rate
48h
First score live
AssetIQ™ Live Health Monitor
LIVE
EOT Crane #C-07 — Bay 3
Manesar · IS:3177 M5 · 8.2T · 3rd year service
41
Machine Health Score
34
48 · ±7
Mechanical
38
Electrical
82
Braking
22
Operational
88
Service within 2 weeks — order brake pads now
WARNING
Braking system critical — inspect before next lift
CRITICAL
Updated: just now
87%
Industrial failures are predictable 48–96hrs ahead
₹18.4L
Avg annual unplanned downtime cost per plant
4–6×
ROI on predictive vs reactive maintenance
0–100
Single score per asset, every subsystem visible
48 hrs
From first sensor data to live health score
The Problem with Industrial Maintenance Today

You're Maintaining on a Calendar.
Your Machine Fails on a Curve.

Scheduled PM treats every machine identically. An asset running at 40% load and one at 95% load get the same 30-day service. One is wasteful. The other is catastrophic. AssetIQ™ scores every asset individually, continuously — and tells you exactly when and why to act.

📅
Calendar-Based PM
30-day service regardless of condition. You service healthy machines unnecessarily and miss degrading ones. Industry data shows 33% of PM work is done on components that don't need it — while 23% of failures happen between scheduled visits.
₹2.8L wasted annually per plant
🚨
Reactive Breakdown Maintenance
You find out a machine is failing when it stops. Emergency repair, unplanned downtime, premium parts pricing, production loss, safety incidents. The signal was always there — in the vibration data, current draw, temperature trend. Nobody was reading it.
3–8× more expensive than planned repair
📊
Data Without Intelligence
You have sensors. SCADA. SAP PM work orders. But none tell you: "This specific asset will fail within 72 hours, here's which subsystem, here's what to order, here's whether warranty covers it." That intelligence gap is exactly what AssetIQ™ closes.
Intelligence layer, not another dashboard
Live AI Demo — Production Engine

Real Sensor Data.
Real AI Score. Right Now.

Select an asset class, load a sensor scenario, and generate a full Machine Health Score brief — live from the AssetIQ™ engine. What you see is exactly what your maintenance head receives every shift.

AssetIQ™ Intelligence Engine · FyreOps
Asset Intelligence Input
Select class → load scenario → generate
Asset Class
Live Sensor Readings
Load Scenario
Asset Context
📊
No score generated yet
Select an asset class, load a sensor scenario, and click Generate. The AI engine will produce a complete Machine Health Score brief in under 15 seconds — exactly what your maintenance head receives every shift.
← Select asset and click Generate Machine Health Score
Analysing sensor patterns…
AssetIQ™ engine running subsystem scoring
How AssetIQ™ Works

Raw Signals In.
Scored Intelligence Out.

Five layers. No new hardware required for most installations. Live score in 48 hours.

01
Day 1

Connect Your Asset Data

We read what you already have — no new sensors required to start

  • SCADA/PLC connected via OPC-UA or Modbus — existing infrastructure
  • SAP PM work order history ingested — 2-year baseline in 24 hours
  • Manual logs and shift notes enriched via OpsAlert™ integration
  • Equipment profile: OEM specs, duty class, warranty terms loaded per asset
First score live within 48 hours
02
Day 2–14

Per-Asset Baseline Built

Your asset's unique fingerprint — not a generic industry model

  • Fleet-peer baseline on Day 1 — same class, same region, similar age
  • Individual asset baseline fades in over 30–60 days as data accumulates
  • Operating regime normalization: 3–5 load condition buckets per asset
  • Domain weights calibrated: IS:3177 for cranes, FEM for MHE, GMP for pharma
Asset-specific intelligence — not generic thresholds
03
Week 2 onward

Score Delivered Every Shift

One number per asset. Every subsystem visible. Every action owned.

  • MHS updated continuously — staleness-penalised when data gaps appear
  • Critical alerts: WhatsApp to maintenance head + plant manager instantly
  • Shift brief: top 3 assets requiring attention — before handover starts
  • RUL projection with confidence band — not a single-point guess
First critical catch typically within 7 days
04
Day 30

Documented ROI. Signed Off.

Every prevented loss calculated, attributed, board-ready

  • 30-day asset health report: every catch, every action, every outcome
  • ₹X prevented losses calculated and attributed to specific assets
  • Warranty claims identified and documented with timestamped evidence
  • False positive rate report — full transparency on alert quality
₹6L+ documented prevention — or no charge
Documented Outcomes

Numbers Your CFO
Will Believe.

Every figure is measured, attributed, and signed off. No "up to" qualifiers. No projections.

Crane & MHE · Faridabad

₹11.2L bearing + brake failure prevented. Caught on Shift 3 of degradation.

EOT crane C-07 showing vibration escalation across 11 shifts and brake actuation time increase from 180ms to 340ms. AssetIQ™ scored braking subsystem at 22 — critical. Maintenance dispatched before next heavy lift. Same failure had occurred 8 months prior without the score: ₹11.2L repair + 3-day shutdown + near-miss incident report.
₹11.2L
Equipment failure + downtime prevented · IS:3177 compliance maintained
Cold Chain · Bhiwandi

Cargo diversion triggered 4 hours before compressor failure. ₹14.2L pharma load saved.

Reefer R-14 en route Delhi–Hyderabad. AssetIQ™ detected compressor current overload at 148% of baseline, suction pressure collapse pattern. Score dropped to 28. Dispatcher alerted. Unit diverted to Nagpur service point — cargo transferred. Compressor failed 3.5 hours later. Warranty claim filed same day with timestamped evidence.
₹14.2L
Pharmaceutical cargo protected · Warranty claim filed · Zero FSSAI deviation
Process Pumps · Neemrana

Warranty claim filed before failure. ₹4.2L recovered — claim window would have closed.

Pump P-11 showing cavitation signature at 14 months. AssetIQ™ flagged warranty eligibility — performance degradation documented with timestamped sensor evidence. Claim filed against OEM. Without AssetIQ™: impeller would have failed catastrophically, destroying the warranty evidence. Claim settled, pump replaced under warranty.
₹4.2L
Warranty claim recovered · Failure documentation preserved before collapse
"

We've been doing maintenance for 18 years. We had SCADA, we had SAP, we had experienced engineers. What we didn't have was a single number that told us which machine to worry about today. AssetIQ™ gave us that. In the first month, it caught a crane brake degradation that our quarterly PM would have missed by 3 weeks. The ₹11L we saved paid for 4 years of the platform in one event.

R
Head of Maintenance
Heavy Engineering Plant · Faridabad Industrial Zone · 12 cranes · 800 workers
Pricing

Priced on What You Prevent.

Three tiers. All start with a 30-day performance guarantee. Priced per asset — so your whole team sees the score.

Starter · Up to 10 Assets

AssetIQ™ Starter

₹40,000 / month · Up to 10 assets
  • Composite MHS (0–100) per asset — every shift
  • 4-subsystem decomposed score
  • WhatsApp + email critical alerts
  • RUL projection with confidence band
  • 30-day anomaly and prevention report
  • Basic warranty eligibility flagging
  • 30-day performance guarantee
Start 30-Day Pilot →
Professional · Recommended

AssetIQ™ Professional

₹1,20,000 / month · Up to 50 assets
  • Everything in Starter
  • Asset memory graph — compounding institutional knowledge
  • Cross-asset failure correlation (fleet-level intelligence)
  • Operating condition normalization per asset
  • Domain standards: IS:3177, FEM, GMP, ATEX encoded per class
  • Warranty claim evidence package — auto-generated
  • SAP PM work order push integration
  • Weekly digest: Maintenance Head + CFO + Plant Head
  • Dedicated FyreOps success engineer
  • 30-day signed proof documentation
Request Live Demo →
Enterprise · Multi-Plant

AssetIQ™ Enterprise

Custom · 50+ assets, multi-site
  • Everything in Professional
  • Multi-plant fleet dashboard with benchmarking
  • Custom SOUL.md domain agents per asset class
  • Edge deployment: GoClaw runtime (25MB, sub-1s startup)
  • OT security: 5-layer network isolation
  • SCADA / DCS native integration
  • White-label for OEM and service organisations
  • SLA: 99.5% uptime, dedicated support engineer
Talk to Enterprise Team →
OEM and system integrator white-label — contact us directly.
The 30-Day Performance Guarantee
If AssetIQ™ doesn't identify at least 3× its monthly cost in preventable losses or warranty-recoverable value within 30 days, you don't pay. Every event documented, attributed, and signed off — not estimated.
  • ✓ Works with existing SCADA / SAP — no rip and replace
  • ✓ First score live in 48 hours — no IT project needed
  • ✓ 30-day performance guarantee — or you don't pay
  • ✓ IS:3177, FEM, GMP, ATEX domain standards built in
  • ✓ Warranty claim evidence auto-documented from Day 1

Get Your Free Asset Health Audit

Tell us about your equipment and what's been failing. We'll show you — in 20 minutes — what AssetIQ™ scores in your asset population based on data you already have. No pitch deck. Just your machines, our AI, live scores.

⚡48-hour deployment: Connect to your SCADA or SAP PM. First asset health scores within 2 days — no new hardware required to start.
🔍Domain-specific scoring: IS:3177 for cranes, FEM duty classes for MHE, GMP/Schedule M for pharma, ATEX for hazardous environments. Not a generic dashboard.
📊Guaranteed number: 30 days. Documented prevention. If we don't find 3× subscription value in prevented losses or warranty recovery — you owe nothing.
Book Free Asset Health Audit →
No spam · Response within 24 hours · 30-day guarantee included